Projects Worldwide
Core Milling supports milling and food companies worldwide in optimising existing plants, making strategic investment decisions, and planning new production capacities.
Our projects range from energy optimisations of individual processes to comprehensive plant concepts and technical assessments in the context of company acquisitions.
Optimisation of Pneumatic Systems Across Multiple Mill Sites
Project Description
For Kerry Flour Mills, one of the leading milling companies in Thailand, we optimised the pneumatic conveying systems across multiple production sites.
Through detailed process analyses and targeted system adjustments, energy efficiency was significantly improved.
Results
– Significant reduction in energy consumption
– Savings of several thousand kWh per year
– Reduction of CO₂ emissions
– Implementation without additional capital investment
Technical Project Studies and Support for Capacity Expansions
Project Description
Miller Milling is one of the largest flour producers in North America. For several years, we have been supporting the company on various projects across different production sites.
Our services include technical project studies, process analyses, and support for capacity expansions.
In close collaboration with local teams, we develop solutions for the sustainable improvement of production performance and process efficiency.
Modernisation for the Production of High-Quality Premium Products
Project Description
For Vogtmühlen in Illertissen, we developed the plant concept for the production of high-quality flours and semolina products with very low ash content and optimised product yield.
Core Milling supported the project team from the concept phase through planning to the final acceptance of the plant.
Project Objective
– Production of high-quality premium products
– Improvement of product yield
– Optimisation of process control
Energy Optimisation of Multiple Production Lines
Project Description
For Roland Mills, we optimised multiple production lines at the Recklinghausen site with a focus on pneumatic conveying systems.
Through targeted adjustments to the systems, energy consumption was significantly reduced while simultaneously improving the efficiency of the conveying processes.
Technical Assessment of a Durum Mill in the Context of a Company Acquisition
Project Description
The leading couscous manufacturer Dari expanded its supply chain through the acquisition of a durum mill in Casablanca.
Core Milling supported the client with an independent technical assessment of the existing plant as well as a comprehensive analysis of the plant condition and process structure.
This assessment provided a well-founded basis for the investment decision.
Concept Development for Capacity Expansion
Project Description
We are supporting Moulin Kleinbettingen in the further development of their mill site in Luxembourg.
The concept developed by Core Milling enables a significant increase in capacity within the existing building structure.
Our support included
– Plant conceptualisation
– Project tendering
– Support with contract award
– Technical project management
Optimisation of Pneumatic Systems at a Large Mill
Project Description
Paniflower, Belgium’s largest milling company, relies on our expertise in optimising its production facilities.
At the Merksem site, the pneumatic systems of the mills were comprehensively analysed and optimised.
Results
– Significant reduction in energy consumption
– Sustainable reduction of operating costs
– Reduction of CO₂ emissions
– Implementation without additional investment
Modernisation and Capacity Increase of a Grain Mill
Project Description
In the course of modernising Mönsheimer Mühle, we developed a new plant concept for the pneumatic system and optimised the entire process diagram.
The conversion was implemented during a production shutdown of just five days.
Results
+20% production capacity
–25% energy consumption of pneumatic systems
Utilisation of large parts of the existing plant technology
Are you planning a project or looking to optimise your plant?
Get in touch with us — we are happy to support you.